- Country of manufactureRussia
|№||Name||Complete set||Cost obor - I|
|1||Krupotsekh on development of corn grits and flour. Pr - t 19 t/days on raw materials||According to the appendix||7 450 000|
|The possibility of processing and exits are specified in technical characteristics.
Above - stated krupotsekh it is mounted indoors not less than 6, 5 meters high, heating is optional. Dimensions of shop are specified in technical characteristics.
The term of installation is 25 days (the 4th persons). Service personnel: 2nd persons.
Conditions otgruzki: fca - Yoshkar - Ola
Also we can offer you krupyany shops on processing of peas, barley, wheat, a buckwheat, oats, millet, the line of the bystrorazvarivayemy grain and flakes which are not demanding cooking.
The approximate term of production is 45 days.
We send you the list of the processing equipment entering installation on development of corn grits and flour. The list is enclosed by a single sheet.
According to information on the website, you can judge that the technological chain meets all requirements of krupyany production.
Distinctive features of a krupotsekh:
Existence of the serious block of a zernoochistka (the obligatory moment for quality of grain)
The received product corresponds to the declared state standard specifications.
In those. Process there is an equipment for grinding and polishing of grain (the brilliant trade dress of production is given).
Krupotsekh is under construction modulno, i. e. there is always a possibility of embedding of the equipment for increase in productivity.
Universality - transition from one type of grain to other look takes 30 - 45 minutes.
Simplicity of service of a krupotsekh - 1 - 2 persons.
(Technological schemes, the description and characteristics) you can look at all technical characteristics on the website on the Internet
Complete set of a krupotsekh on development of corn grits and flour
|№||Name of the equipment||Brand||Stake. on a set|
|1||Noriya without sensor||Я. 31. 86. 00. 00. 00||8|
|2||The car is sorting||Я. 31. 215. 00. 00. 00||2|
|3||The column is aspiration big||Я. 31. 83. 00. 00. 00||1|
|4||Kamneotbornik||Я. 31. 146. 00. 00. 00||1|
|5||Cyclone 4BTsSh - 450||Я. 31. 170. 00. 00. 00 - 09||1|
|6||Lock lock of 12 l. For cyclones||Я. 31. 216. 00. 00. 00||1|
|7||The Ts4 - 70 No. 4 fan to a pneumotable||Я. 31. 213. 00. 00. 00||2|
|8||Ts4 - 70 No. 4 fan dust||Я. 31. 242. 00. 00. 00||1|
|9||Control panel installation||Я. 31. 130. 00. 00. 00||2|
|11||System of aspiration||-||1|
|12||Pneumotransport 1 branch||-||2|
|13||Cyclone UTs 600||Я. 31. 195. 00. 00. 00 - 01||1|
|14||VVD fan||Я. 31. 196. 00. 00. 00||1|
|15||ZShN 4 stones||Я. 31. 124. 00. 00. 00||2|
|16||The column is magnetic big||Я. 31. 178. 00. 00. 00||3|
|17||The trap is magnetic||Я. 31. 260. 00. 00. 00||7|
|18||Rassev||Я. 31. 125. 00. 00. 00||1|
|19||Crusher||Я. 31. 56. 00. 00. 00||4|
|20||Power supply system||-||2|
|21||The bunker is intermediate||-||5|
|22||The bunker for a product||Я. 31. 150. 06. 00. 00||4|
|23||Product bunker small||-||4|
|24||The bunker is loading||-||1|
|25||Tee (stream divider)||Я. 31. 202. 00. 00. 00||1|
|26||pneumotable of VPS - 800||2|
The total cost of this krupozavod makes 7 450 000 rubles.
Complete sets can individually be coordinated with the Customer.
Krupotsekh on development of corn grits and flour
|Productivity on grain, kg/h||800|
|Power consumption, no more, than a kW||50|
|Exit in % not less|
|Polished corn grits five - number||50|
|Overall dimensions, mm|
|The occupied space, no more, than a sq. m||84|
|Service personnel, persons.||3|
Technological process includes the following stages:
1. Preparation of grain for a peeling:
Office of impurity by means of the block of a zernoochistka including
· Purification of grain of metallomagnetic impurity in a magnetic column,
· Cleaning of large and small impurity in the sorting car;
· A winnowing in an aspriratsionny column;
· Purification of grain of mineral impurity in a kamneotbornik;
2. Moistening and otvolazhivany grains
· Moistening of grain in the shnekovy conveyor;
· Otvolazhivany grains in the otvolazhivaniye bunker;
3. Process of a peeling, grinding and division
The peeling of grain is made on installations of a peeling of ZShN grain. For office of a germ from products of crushing the pneumotables dividing products on density are used.
· A grain peeling in ZShN;
· Crushing of grain in crushers disk;
· Division of products of crushing in a rasseva;
· A winnowing in aspiration columns;
· Division of products of crushing according to density on pneumotables;
· Repeated crushing of a product in crushers disk;
· Division of products of crushing in a rasseva;
· Grinding of corn grits in ZShN;
· Division of corn grits into 2 numbers in the classifying section car
4. Purification of dusty air at all stages of processing is carried out by means of the centralized system of aspiration. Also pneumatic (pneumotransport) systems of transport are applied to transportation of grain and products of a peeling mechanical (noriya, conveyors shenkovy).
5. Ready corn grits according to numbers arrives in the bunker of finished goods.
The technological chain including the block of preliminary cleaning before a peeling, the centralized system of aspiration allows to receive the qualitative finished goods meeting all requirements.
Range, norms of an exit and quality of production
|Processing products||Corn grits of 5 number, %||Corn grits for sticks and flakes, %|
|Polished 5 number||50||-|
|Large for flakes||-||40|
|Small for sticks||-||10|
|Waste 1 - 2 categories||3||3|
|Waste 3 categories||0, 5||0, 5|
|Shrinkage||0, 5||0, 5|
Production of grain without selection of a germ is allowed. In this case total exit of flour and germ of - 22% .
Standards of quality of corn grits in accordance with GOST 6002 - 69