The MASTER semi - automatic filling line is a universal technological solution for equipping enterprises manufacturing antiseptics for hand processing. The complex consists of a number of separate modules, which are controlled using a single panel.
The basis of the line is an automatic dispenser MD - 500DL, which implements the supply of the product in several containers at the same time. The design features of the installation allow you to work with different types of hand sanitizers, including toxic, abrasive, aggressive, foaming, alcohol - containing and others. All parts in contact with the product are made of corrosion - resistant stainless steel.
Purpose and scope
The line is designed for filling, capping and labeling containers with liquid or gel products. The complex is designed specifically for enterprises in the chemical industry, but in some versions it can be used in cosmetics, pharmaceuticals and other industries.
Principle of operation
The operator manually installs the prepared containers on the filling site. During dosing, the group of bottles into which the filling is carried out is fixed by cutoffs. The number of bottles in the group is configured using the control panel and is counted by sensors installed before the input cutter and after the output. During bottling, the necks of the vials are fixed and the nozzles are lowered into the necks. The dispenser operation is suspended if, after filling, the bottle stops in front of the overflow sensor for the time set in the settings in the control panel. To implement the product recruitment cycle and further dosing, together with the piston dosing unit, check valves are used, which are installed in the “tees” attached to the piston flanges.
Then the container with the product is manually moved to the capping position, and after twisting it is sent to the labeling module. Here, in full automatic mode, the date (or other marking data) is applied to the labels and self - adhesive labels are glued to the bottles.
Upon completion of all processes, the operator moves the container to the output table.
- automatic linear piston dispenser MD - 500DL;
- manual pneumatic stopper МЗ - 400Р on suspension;
- automatic labeling and dating line AE - 5;
- storage table TDM - 600;
- dividing disk DD - 100.
- High precision dosing of the product with strict adherence to the required volume;
- Tight capping, ensuring the tightness of the container;
- Equal labeling and clear date stamping;
- Intuitive control interface;
- Ease of maintenance.
The technical ability to readjust to other types of bottles, caps, labels and other packaging means allows you to use this line in the production of various goods.
For ease of management, this line is equipped with a touch screen panel, through which the operator can easily configure any operating parameters of individual nodes: dosing volume, sensor sensitivity, number of bottles in the bottling group and others.
The MASTER line is manufactured in various modifications, ensuring the fastest and most effective integration into the customer’s production. So, dispensing, capping and labeling areas can be equipped with other models of equipment that are optimal for working with a specific type of product, packaging, labels in a particular enterprise.
The complex is equipped with a light - signal column, due to which there is an operational notification of the occurrence of malfunctions or malfunctions.
|Dispenser Type:||Automatic Piston Dispensers|
|Type of sticker:||self - adhesive label|
|Bottling range:||20 - 250 ml|
|Labeller Type:||Universal label applicators|
|Dimensions, mm (L x W x H):||1500 x 1200 x 1470|
|Type of product:||Thick product|
|Type of container:||Bottle / Bottle / Bank|
Due to the constant modernization of the design, slight changes in the appearance and characteristics of the equipment are possible.